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Exhibiting at MF-Tokyo 2015 Press, Sheet Metal, and Forming Exhibition!

Exhibiting at MF-Tokyo 2015 Press, Sheet Metal, and Forming Exhibition!

Process various shapes without mold changes! Supports not only mass production but also small lot production! No special molds needed, making it great for prototypes!

The hybrid compact panel bender is a manual loading and unloading type panel bender equipped with an ABA automatic mold length setting device. It can process various shapes without mold changes. It is suitable not only for mass production but also for small lot production. It is highly effective for prototyping without the need for special molds. ■ The blank holder and bending unit use electric actuators, eliminating hydraulic circuits and tanks. Oil changes are no longer necessary. ■ It can bend thicker plates than the conventional P2Xe (mild steel max 2.3mm → 3.2mm). ■ Average power consumption has been reduced by 45% compared to the conventional P2Xe (9kW → 5kW). *For more details, please contact us or download the catalog.

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Fusion of panel bender and press brake 'FlexCell'

Fusion of panel bender and press brake 'FlexCell'

The fusion of panel benders and press brakes further enhances the efficiency of sheet metal bending processing.

FlexCell is a solution that combines a panel bender and a press brake developed to perform sheet metal bending processes more efficiently. It is a panel bender that achieves high productivity, labor reduction, automation, and a variety of bending shapes; however, it has constraints on the dimensions that can be processed. FlexCell complements these constraints with a press brake. Additionally, dedicated software guides operators to perform processing in the most efficient bending sequence, taking into account mold changes and work handling. <Features> - Increased productivity - Optimization of bending sequence - Automation of mold changes and reduction of cycle time - Reduction of work-in-progress and reprocessing - Guidance for operators to eliminate human errors - Combination of machines according to lot sizes such as medium lots, small lots, kit production, and single lots For more details, please contact us or download and view the catalog.

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Panel Bender for Precision Sheet Metal, Can Manufacturing, and Thin Sheet Metal Processing Industries

Panel Bender for Precision Sheet Metal, Can Manufacturing, and Thin Sheet Metal Processing Industries

We are currently offering case study materials! Examples include cases where productivity increased by 1.8 times and cases where quality defects were reduced.

Our company offers the "Panel Bender," which significantly contributes to improving the productivity of sheet metal processing. No manual mold changes are required. Processing can be performed regardless of the operator's skill level, and it achieves high repeatability, which helps prevent quality defects. We are currently providing case study materials on the introduction of the "Panel Bender" available for download in the "PDF Download" section below. We also showcase a case where productivity increased by 1.8 times. 【Features】 ■ No need for mold changes ■ Contributes to reducing quality defects ■ Easy processing even for beginners ■ Significantly helps reduce manufacturing costs *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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Introduction to bending processing by panel bender [Handle shape]

Introduction to bending processing by panel bender [Handle shape]

Achieve handle bending processing with a Salvagnini panel bender!! We will automate bending processing and eliminate setup work!!

We will introduce what kind of bending processes can be achieved by a panel bender, using handle shapes as an example. The panel bender can automatically process shapes that cannot be achieved with a press brake, without the need for special tooling. Benefits of Implementation ■ Pursuit of Design Original Design ■ Cost Reduction Automation of Processes Elimination of Setup Reduction of Material Count Reduction of Processes Reduction of Defects With Salvagnini panel benders, various bends can be automatically processed without the need for special tooling. Not only can standard and reverse bends be achieved, but also hemming, R-bends, hat bends, and special bends as introduced this time. If you are having trouble with sheet metal bending processes, please feel free to consult with us!

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What are the reasons for choosing a panel bender in sheet metal machinery?

What are the reasons for choosing a panel bender in sheet metal machinery?

Utilizing vending machines supports the overall productivity of the company!

In the sheet metal processing industry, various machines are used. Bending machines such as press brakes and panel benders, as well as laser cutting machines, punching machines, welding machines, and shearing machines, are utilized to support manufacturing through sheet metal processing. In our column, we introduce the reasons why panel benders are chosen among sheet metal machines. [Contents] - It's not just fast! The process has changed with sheet metal machines, increasing profit margins! - Has the image of panel benders changed!? The "norm" of sheet metal processing is changing with sheet metal machines. - How to utilize bending machines to increase profit margins. *For more details, please refer to the PDF materials or visit "panelbender.com" at https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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What equipment investments are necessary in the sheet metal processing industry during the labor shortage era?

What equipment investments are necessary in the sheet metal processing industry during the labor shortage era?

The current situation is that processing cannot be done due to a lack of manpower. It is an era where we cannot respond unless we change our methods.

There was a common issue that everyone in the sheet metal processing industry expressed concerns about. That is, the shortage of personnel and the fact that even when recruiting, the necessary talent does not gather. While the overall workload in the industry is gradually increasing, there is a situation where processing cannot be done due to a lack of manpower, and furthermore, due to work style reforms, working hours must be reduced. In our column, we introduce the necessary capital investment for the sheet metal processing industry in this era of labor shortages. [Contents] ■ Serious work style reforms and labor shortages in the sheet metal processing industry ■ Machines that are not capable of doing everything, but rather “machines that anyone can operate reliably within the time frame” ■ What are the methods for anyone to safely process sheet metal while maintaining quality in a short time? *For more details, please refer to the PDF document or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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Introducing a video that shows the automatic processing of long door frame sheet metal in 30 seconds.

Introducing a video that shows the automatic processing of long door frame sheet metal in 30 seconds.

A video showcasing the automated processing for those considering an update to their press brake!

Processing long sheets of metal is challenging, and it requires the expertise of skilled workers to process them using a press brake. In recent years, many metalworking companies have automated the processing of such long items, stabilizing quality through automation and enabling continuous bending operations without relying on skilled workers. In our column, we have released a video showing the automatic processing of long door frame metal sheets in 30 seconds for those who have never used a panel bender, those considering a panel bender but unsure about it, and those contemplating updating their press brakes. *For more details, please refer to the PDF materials or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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[Case Study] Increasing In-House Production Ratio

[Case Study] Increasing In-House Production Ratio

Reviewing the production process for multi-product manufacturing! Introduction of a case where the in-house production ratio was increased.

The dependence on partner companies has become very high, making it extremely difficult to control both prices and delivery times. Regarding production, we considered an automated line that does not impose a human burden. Since it is necessary to accommodate MTO (Make to Order), MTS (Make to Stock), and ATO (Assemble to Order) production depending on the product type, we selected manufacturers and machines based on the condition that they can handle any of these production methods, and introduced a "panel bender." After the introduction, the work in progress (WIP) significantly decreased, allowing for more effective use of the factory, and the production flow within the factory became more efficient. Additionally, the elimination of disassembly work led to a reduction in personnel and the absence of issues such as scratches on the products from disassembly. [Case Overview] - Industry: Housing products manufacturer - Product Shape: BOX shape - Plate Thickness: 0.6t to 1.2t - Material: SUS, SECC, SPCC *For more details, please refer to the related link page or feel free to contact us.

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[Case Study] Achieving Reduction in Processing Costs and Man-Hours

[Case Study] Achieving Reduction in Processing Costs and Man-Hours

Introduction of a case where design changes and the introduction of a panel bender achieved a reduction in processing costs and man-hours!

The sheet metal division of major building materials manufacturer Company A was considering outsourcing the bending processing of sandwich panels, which is particularly labor-intensive. However, since Company A was in the process of promoting in-house production across the company, this consideration was put on hold. Therefore, our company proposed a design change for the relevant product. The proposed change in bending shape involved the design department and went through sample creation and strength verification before being commercialized. For mass production, a "panel bender" was introduced to start the process. The product using the targeted sandwich panels was able to reduce the number of bolts used from a total of 83 per product to 8. This results in a reduction of 75 bolts per product. Since this product is shipped at a rate of 22,000 units per year, this means a total annual reduction of 1.65 million bolts. [Case Overview] - Industry: Sheet metal processing - Product Shape: Panel shape - Plate Thickness: Mainly soft steel under 1.0mm - Production Volume: 100 units per lot - Concern: Low gross profit *For more details, please refer to the related link page or feel free to contact us.

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A comprehensive catalog where you can choose "sheet metal processing systems" by application [*Currently available for free*].

A comprehensive catalog where you can choose "sheet metal processing systems" by application [*Currently available for free*].

We propose production cost reduction and know-how for reducing the number of parts by specialized manufacturers! We provide consistent support from design to after-sales service in-house!

This is a catalog featuring a sheet metal processing system that aims for safety and stability while achieving groundbreaking improvements in production efficiency, allowing it to thrive globally. We offer a variety of sheet metal processing systems, including the "P2lean Hybrid Compact Panel Bender," which excels in prototyping without the need for special models. Our Technical Center is equipped to implement Salvagnini's unique process reforms, such as reducing production costs and minimizing the number of parts. *We are currently offering a comprehensive catalog that allows you to choose "sheet metal processing systems" based on application for free!! 【Features】 ■ Consistent support from design to manufacturing, sales, and after-sales service in-house. ■ The Technical Center located at our Osaka headquarters displays over 100 types of processing samples at all times. ■ All essential technologies, including software, are developed in-house. The open interface allows for linking with equipment from other companies. *For more details, please contact us or download the catalog to view it.

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[Case Study of Panel Bender Implementation] A case where operator efficiency doubled.

[Case Study of Panel Bender Implementation] A case where operator efficiency doubled.

No need for special molds with a squeezing shape! Introducing a case where operator efficiency has doubled.

We undertake sheet metal processing and use special molds to process special shapes (embossing) with a press brake. However, we faced challenges with unstable quality and variations, as there were limited operators capable of performing sheet metal processing. To address this, we introduced a "panel bender" that eliminates the need for special shape processing. After the introduction, the processing time per unit was reduced to less than half, improving the efficiency of sheet metal processing. As a result, a process that previously required two operators can now be handled by one, allowing us to increase factory efficiency even amid a labor shortage. 【Case Overview】 ■ Area: Kansai region ■ Processed Product: Enclosures ■ Lot Size: 100-200 units/lot ■ Issue: Countermeasures for the shortage of craftsmen for embossing shapes *For more details, please refer to the PDF document or feel free to contact us.

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[Panel Bender Introduction Case] A case where productivity was increased by approximately 2 times.

[Panel Bender Introduction Case] A case where productivity was increased by approximately 2 times.

Automating the bending of heavy materials and utilizing limited space! A case study that doubled productivity.

We are a sheet metal processing manufacturer that produces enclosures, doors, panels, and other components for distribution boards, and we were considering ways to reduce the burden on workers while increasing productivity. By utilizing a panel bender, we effectively utilized factory space and proposed a production line that integrates blanking equipment and the panel bender for efficient, space-saving production. After implementation, the process was automated from blanking to bending with the panel bender, significantly reducing the burden on workers. 【Case Overview】 ■ Area: Chubu region ■ Processed Product: Distribution boards ■ Lot Size: 1 to 5 units/lot ■ Material Thickness: SPHC-P t1.6, 2.3, 3.2; SUS t1.5, t2.0 ■ Concern: We want to reduce the burden on workers handling heavy bending tasks. *For more details, please refer to the PDF document or feel free to contact us.

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Sheet Metal Bending Machine: Panel Bender VS Press Brake *Materials Available

Sheet Metal Bending Machine: Panel Bender VS Press Brake *Materials Available

A thorough comparison of the differences between panel benders and press brakes, which are active in sheet metal bending processing!

The press brake and panel bender are machines that excel in sheet metal bending processing. We will thoroughly compare their respective features and advantages. <Advantages of Press Brakes> ■ Easy to introduce price range ■ Few processing limitations ■ Space-saving installation <Advantages of Panel Benders> ■ Increased productivity ■ Processing accuracy and repeatability not affected by operator skill level ■ Elimination of die setup ■ Realization of various bending shapes ■ Labor-saving *For more details, please check "PanelBender.com" https://panelbender.salvagnini.co.jp/introduction/ Additionally, Salvagnini also offers the 'FlexCell,' which allows for the most efficient operation of both press brakes and panel benders.

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We will fully introduce the process of sheet metal processing a complex-shaped bookshelf in 134 seconds!

We will fully introduce the process of sheet metal processing a complex-shaped bookshelf in 134 seconds!

Introducing the full version! You can check out the sheet metal processing that cannot be done with a press brake.

In our column, we are sharing videos of the complex sheet metal processing of bookshelves from input to output. We introduce the processing of fine sheet metal with a cycle time of 134 seconds in full version. Additionally, we are also showcasing the processing of tool holders in 96 seconds and the processing of control panel enclosures in 108 seconds. Please check out the automation of sheet metal processing that cannot be done with a press brake. *For more details, please refer to the PDF document or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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What is the method to automate the bending of stainless steel in R shape?

What is the method to automate the bending of stainless steel in R shape?

We ensure that anyone can achieve sheet metal processing with the same quality and reliably within a set time!

Stainless steel R bending is a commonly performed bending process in sheet metal fabrication. However, it is not a process that anyone can do; many sheet metal fabrication companies rely on the skills of skilled workers or technicians to perform bending using a press brake. Improving the efficiency of this R bending and enabling anyone to process it quickly with the same quality is a crucial point that determines productivity in sheet metal fabrication. More companies are automating R bending using panel benders. In our column, we share how bending is automated with panel benders and provide actual examples of this process. *For more details, please refer to the PDF materials or visit "panelbender.com" at https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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The changes in the era of bending processing that placed a heavy burden on operators.

The changes in the era of bending processing that placed a heavy burden on operators.

We are introducing the attention given to panel benders that is felt at the sheet metal processing exhibition!

Currently, there is growing attention towards panel benders in the sheet metal processing industry. "I want to switch from processing with a press brake to a panel bender," "The technology of panel benders has improved, so it's about time," "I’m considering looking into panel benders..." are some of the comments we have been hearing more frequently. In our column, we introduce the changes in the bending processing era, which placed a heavy burden on operators. [Contents] ■ The attention towards panel benders felt at sheet metal processing exhibitions ■ Is the next investment in equipment a panel bender? A press brake with a robot? ■ The sheet metal industry is struggling with diverse designs and processing shapes ■ The first step to considering a panel bender *For more details, please refer to the PDF document or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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[Must-see for those who missed MF-TOKYO] Bending examples by panel vendors

[Must-see for those who missed MF-TOKYO] Bending examples by panel vendors

The demonstration of fully automated processing of complex shapes using only standard molds attracted the attention of many people.

From July 31 to August 3, the MF-TOKYO, one of the largest domestic exhibitions for press machinery, was held. Machines and technologies related to sheet metal processing were gathered, attracting over 30,000 visitors and concluding with great success. At the Salvagnini Japan booth, we showcased the compact panel bender "P2lean" and the press brake "B3," introducing them through live demonstrations. In our column, we present a collection of case studies featuring shapes processed by the panel bender to help you better understand its capabilities. 【A must-see for those with the following concerns】 ■ Want to express uniqueness with original designs ■ Looking to reduce costs and the number of parts ■ Facing limitations in the shapes that can be processed with existing machinery *For more details, please refer to the PDF materials or feel free to contact us.

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Points for safely using a panel bender.

Points for safely using a panel bender.

There is a growing need for automatic bending machines that can be used by unskilled operators!

The Salvagnini panel bender is used in 75 countries around the world. In recent years, it has not only served as a simple bending machine but has also become characterized by the ability to reduce the number of parts, diversify designs, and select processing methods that suit the company and production methods. When choosing a panel bender, it is important to consider whether it can streamline your factory and sheet metal processing steps, reduce waste, and enable automation. In our column, we introduce points to use the panel bender with confidence. [Contents] ■ The difference is in the details [The current state of Salvagnini panel benders] ■ The difference is in the details [Why is it the only versatile bending machine that can respond?] ■ The difference is in the details [New support system] ■ The difference is in the details [Incorporation of remote operation function and self-diagnosis function at no charge] ■ The difference is in the details [Engineer level]

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Automating the sheet metal processing of shelves with loading and unloading only, without compromising quality.

Automating the sheet metal processing of shelves with loading and unloading only, without compromising quality.

Automating 'shelves' with a panel bender! A case study of increasing productivity without compromising quality.

Workpieces (products) that require intricate bending processes, similar to shelves, are currently being processed by hand in sheet metal fabrication, and we have been receiving many inquiries from customers asking, "Can we automate our shelves?" In our column, we introduce how we have actually automated the bending of "shelves," which were previously processed using a press brake, with a panel bender. By utilizing the panel bender to automate the bending process for "only the loading and unloading of workpieces," we are able to increase productivity without compromising quality.

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Points to reduce the labor involved in sheet metal processing due to material variability.

Points to reduce the labor involved in sheet metal processing due to material variability.

It is possible to perform bending processing with stable quality, unaffected by subtle variations in materials!

In the process of sheet metal processing, there are cases where material variations exist due to differences in suppliers and production lots, resulting in the need for angle corrections during the bending process. Even with the same materials such as stainless steel and aluminum, it is necessary to adjust the bending process depending on the lot of the purchased material. Given the current labor shortage across Japan, sheet metal processing business owners who are considering automation, labor reduction, and productivity improvement in the bending process can address their concerns about material variations by focusing on panel benders equipped with automatic angle correction functions.

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The raw state of the fully automated processing of the sheet metal fabrication for the drawer's housing has been released.

The raw state of the fully automated processing of the sheet metal fabrication for the drawer's housing has been released.

We are specially revealing the real processing situation of the sheet metal processing industry in the same sector that has improved productivity!

The drawer's casing involves a large number of bending processes, which inevitably leads to frequent handling of materials when using a press brake. In our column, we showcase the "actual situation" of fully automating the process of machining the drawer's casing by utilizing a panel bender. We are specially introducing the real machining processes of sheet metal processing companies in the same industry that have increased productivity through automation, even in the current trend of labor shortages.

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Panel bender (L-bending machine) "KMP series manual type"

Panel bender (L-bending machine) "KMP series manual type"

Manual panel bender (L-bending machine) that transcends press brakes, equipped with full-axis AC servo motor drive, back gauge, and automatic crowning mechanism.

Compared to automatic panel benders (L-bending machines), it offers space-saving installation and reduced initial costs. Safety that cannot be imagined with press brakes. Complex shapes can be processed with automatic die selection and a die change time of just one minute. The touch panel allows anyone to easily and conveniently create bending programs. The front table enables operators to easily perform work set-ups. High safety and easy operation. Unlike press brakes, this processing machine achieves high precision and high productivity without the need for skilled labor. High productivity: Equipped with a manual panel bender (L-bending machine) body and a front table that allows for easy work set-ups, it ensures high safety and enables single-person processing of large workpieces. Die change time is one minute. Hemming and closing processing are possible. High precision: With all-axis AC servo motor drive, stable processing accuracy is achieved without being affected by external factors such as temperature changes. Bending correction can also be easily performed with bend crowning. Data input: Product dimensions and angles can be input directly from drawings onto the touch panel. Data creation during operation can be carried out smoothly. There is no need for expensive automatic professionals.

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Panel bender (L-bending machine) "KMP series semi-automatic type"

Panel bender (L-bending machine) "KMP series semi-automatic type"

A semi-automatic panel bender (L-bending machine) that transcends press brakes, featuring all-axis AC servo M drive, automatic die exchange system, and automatic crowning mechanism.

Compared to manual panel benders (L-bending machines), there is an increase in productivity and product variation. Automatic R-bending and obtuse angle bending can be processed continuously (one side). Compared to fully automatic panel benders (L-bending machines), it is space-saving, low-cost, and compatible with narrow workpieces. It offers safety that cannot be imagined with press brakes. Complex shapes can be processed without mold setup (optional with automatic mold exchange device). A touch panel allows anyone to easily and conveniently create bending programs. Operators can easily set the workpiece on a set table for workpiece setup. The front feeder enables workpiece transport and processing (automatic R-bending and obtuse angle bending continuous processing (one side)) and mold exchange (optional with automatic mold exchange device), allowing for easy operation until processing on one side is complete. Unlike press brakes, this processing machine enables high precision, high productivity, and increased product variation without the need for skilled labor. High productivity is achieved because it is equipped with a front feeder that positions the manual panel bender (L-bending machine) and feeds according to the bending dimensions, making it suitable for small-batch production of various types.

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Panel bender (L-bending machine) "KMP series automatic type"

Panel bender (L-bending machine) "KMP series automatic type"

High productivity, high precision, labor-saving, energy-efficient machine equipped with full-axis AC servo motor drive, automatic mold exchange device, and automatic crowning mechanism.

Complex shapes can be processed without mold setup. The touch panel allows anyone to easily and conveniently create bending programs. Operators can roughly set the workpiece on a set table that makes it easy to perform workpiece setup. The manipulator allows for easy operation of workpiece transport, processing, mold exchange, and unloading. Unlike press brakes, this processing machine enables high precision and high productivity without the need for skilled labor. Set Table + KMP Main Unit + Unloading Inclined Table Type: When material is placed on the set table, the origin of the material is automatically set, and bending processing is performed by the KMP main unit. While bending is in progress, the next material is on standby on the set table, and the finished product is unloaded onto the inclined unloading table. Return Table + KMP Main Unit Type: When material is placed on the lower section of the return table, the origin of the material is automatically set, and bending processing is performed by the machine. While bending is in progress, the next material is on standby on the lower section of the return table. After bending is completed, the product is unloaded from the upper surface of the return table towards the operator, while simultaneously, the material waiting on the lower section of the return table is transported to the KMP main unit. Equipped with a front table that rotates and positions the panel bender (L bending machine) and workpieces, it is suitable for small-batch production of various types.

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Panel bender (L-bending machine) "KMP LINE series 3"

Panel bender (L-bending machine) "KMP LINE series 3"

Single-sheet taking device + inline press + KMP main unit + discharge inclined table

By simply setting multiple stacked materials in the work set, the entire process from molding, notching, bending, to unloading is fully automated. It features high productivity, high precision, labor-saving, and energy-saving capabilities with all-axis AC servo motor drive, automatic mold exchange system, and automatic crowning mechanism. It can operate on a scheduled basis. Complex shapes can be processed without mold setup. A touch panel allows anyone to easily and conveniently create bending programs.

  • Plastic processing machines (cutting and rolling)
  • Panel Vendor

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[Case Study] Achieving Reduced Lead Time and Improved Quality in the Bending Process

[Case Study] Achieving Reduced Lead Time and Improved Quality in the Bending Process

Improving the lead time and quality of the bending process! The number of orders has also increased, contributing to the overall improvement of performance.

At Manufacturer A, which produces a certain device, the bending process in sheet metal processing became a bottleneck, often leading to delays in product delivery and causing inconvenience to customers, as well as missing out on order opportunities by not being able to meet market demand deadlines. Therefore, we replaced and introduced the conventional press brake with a "panel bender." This significantly improved production efficiency. We were able to reduce the setup time required for the molds needed for the press brake, and we also achieved a reduction in processing time compared to manual bending operations. [Case Overview] - Industry: Equipment Manufacturer - Product Shape: Panel Shape - Plate Thickness: Up to SUS 2mm - Production Volume: 1 to 5 lots *For more details, please refer to the related link page or feel free to contact us.

  • Other processing machines
  • Panel Vendor

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The reason why Salvanini panel benders hold an 80% share of the world market.

The reason why Salvanini panel benders hold an 80% share of the world market.

Introducing the reasons for holding an 80% share in the world! This is an opportunity to consider implementing a panel vendor that can be handled by anyone at any time.

Currently, Salvagnini's "panel bender" has come to hold an 80% share of the global market. In the midst of various production situations and methods, such as China's mass production (MTS production), the mainstream MTO production in Japan and Europe, and Kanban production, achieving such an overwhelming share is unprecedented for sheet metal processing machinery. So why has the Salvagnini panel bender been able to achieve an 80% share of the global market? On our website, we introduce four points from the perspective of a representative who has been involved in the sales of Salvagnini for 20 years. If you are interested in panel benders but don't know much about them, and are wondering why they are being adopted worldwide, please take a look for reference. *For more details, please refer to the related links page or feel free to contact us.

  • Other processing machines
  • Panel Vendor

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[Case Study] Achieving Reduction in Man-Hours and Improvement in Quality in the Bending Process

[Case Study] Achieving Reduction in Man-Hours and Improvement in Quality in the Bending Process

Introduction of a case where labor reduction and quality improvement in the bending process were achieved beyond the introduction of robots!

Company B, which undertakes sheet metal processing from various industries, owns about 10 press brakes and was handling bending processes using a manpower-intensive approach. To automate the bending process and reduce the burden on each worker while reallocating them to other processes, a robotic automatic bending system was introduced. While this contributed to some degree of burden reduction across the entire bending process, it also led to new challenges. In response, a "panel bender" was introduced. Now, even those who are not skilled workers can perform hemming bends and R bends, and even complex bends that are difficult for skilled workers can be achieved by simply setting the material, allowing for high-quality bends to be repeated. As a result, product quality improved, and waste due to quality defects caused by worker negligence was reduced to zero, leading to a decrease in losses from reworking materials. [Case Overview] - Industry: Sheet metal processing - Product Shape: Panel shape - Material Thickness: Mainly soft steel under 1.0mm - Production Volume: 1 piece per lot *For more details, please refer to the related link page or feel free to contact us.

  • Other processing machines
  • Panel Vendor

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