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Exhibiting at MF-Tokyo 2015 Press, Sheet Metal, and Forming Exhibition!

Exhibiting at MF-Tokyo 2015 Press, Sheet Metal, and Forming Exhibition!

Process various shapes without mold changes! Supports not only mass production but also small lot production! No special molds needed, making it great for prototypes!

The hybrid compact panel bender is a manual loading and unloading type panel bender equipped with an ABA automatic mold length setting device. It can process various shapes without mold changes. It is suitable not only for mass production but also for small lot production. It is highly effective for prototyping without the need for special molds. ■ The blank holder and bending unit use electric actuators, eliminating hydraulic circuits and tanks. Oil changes are no longer necessary. ■ It can bend thicker plates than the conventional P2Xe (mild steel max 2.3mm → 3.2mm). ■ Average power consumption has been reduced by 45% compared to the conventional P2Xe (9kW → 5kW). *For more details, please contact us or download the catalog.

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Fusion of panel bender and press brake 'FlexCell'

Fusion of panel bender and press brake 'FlexCell'

The fusion of panel benders and press brakes further enhances the efficiency of sheet metal bending processing.

FlexCell is a solution that combines a panel bender and a press brake developed to perform sheet metal bending processes more efficiently. It is a panel bender that achieves high productivity, labor reduction, automation, and a variety of bending shapes; however, it has constraints on the dimensions that can be processed. FlexCell complements these constraints with a press brake. Additionally, dedicated software guides operators to perform processing in the most efficient bending sequence, taking into account mold changes and work handling. <Features> - Increased productivity - Optimization of bending sequence - Automation of mold changes and reduction of cycle time - Reduction of work-in-progress and reprocessing - Guidance for operators to eliminate human errors - Combination of machines according to lot sizes such as medium lots, small lots, kit production, and single lots For more details, please contact us or download and view the catalog.

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Panel Bender for Precision Sheet Metal, Can Manufacturing, and Thin Sheet Metal Processing Industries

Panel Bender for Precision Sheet Metal, Can Manufacturing, and Thin Sheet Metal Processing Industries

We are currently offering case study materials! Examples include cases where productivity increased by 1.8 times and cases where quality defects were reduced.

Our company offers the "Panel Bender," which significantly contributes to improving the productivity of sheet metal processing. No manual mold changes are required. Processing can be performed regardless of the operator's skill level, and it achieves high repeatability, which helps prevent quality defects. We are currently providing case study materials on the introduction of the "Panel Bender" available for download in the "PDF Download" section below. We also showcase a case where productivity increased by 1.8 times. 【Features】 ■ No need for mold changes ■ Contributes to reducing quality defects ■ Easy processing even for beginners ■ Significantly helps reduce manufacturing costs *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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Introduction to bending processing by panel bender [Handle shape]

Introduction to bending processing by panel bender [Handle shape]

Achieve handle bending processing with a Salvagnini panel bender!! We will automate bending processing and eliminate setup work!!

We will introduce what kind of bending processes can be achieved by a panel bender, using handle shapes as an example. The panel bender can automatically process shapes that cannot be achieved with a press brake, without the need for special tooling. Benefits of Implementation ■ Pursuit of Design Original Design ■ Cost Reduction Automation of Processes Elimination of Setup Reduction of Material Count Reduction of Processes Reduction of Defects With Salvagnini panel benders, various bends can be automatically processed without the need for special tooling. Not only can standard and reverse bends be achieved, but also hemming, R-bends, hat bends, and special bends as introduced this time. If you are having trouble with sheet metal bending processes, please feel free to consult with us!

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What are the reasons for choosing a panel bender in sheet metal machinery?

What are the reasons for choosing a panel bender in sheet metal machinery?

Utilizing vending machines supports the overall productivity of the company!

In the sheet metal processing industry, various machines are used. Bending machines such as press brakes and panel benders, as well as laser cutting machines, punching machines, welding machines, and shearing machines, are utilized to support manufacturing through sheet metal processing. In our column, we introduce the reasons why panel benders are chosen among sheet metal machines. [Contents] - It's not just fast! The process has changed with sheet metal machines, increasing profit margins! - Has the image of panel benders changed!? The "norm" of sheet metal processing is changing with sheet metal machines. - How to utilize bending machines to increase profit margins. *For more details, please refer to the PDF materials or visit "panelbender.com" at https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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What equipment investments are necessary in the sheet metal processing industry during the labor shortage era?

What equipment investments are necessary in the sheet metal processing industry during the labor shortage era?

The current situation is that processing cannot be done due to a lack of manpower. It is an era where we cannot respond unless we change our methods.

There was a common issue that everyone in the sheet metal processing industry expressed concerns about. That is, the shortage of personnel and the fact that even when recruiting, the necessary talent does not gather. While the overall workload in the industry is gradually increasing, there is a situation where processing cannot be done due to a lack of manpower, and furthermore, due to work style reforms, working hours must be reduced. In our column, we introduce the necessary capital investment for the sheet metal processing industry in this era of labor shortages. [Contents] ■ Serious work style reforms and labor shortages in the sheet metal processing industry ■ Machines that are not capable of doing everything, but rather “machines that anyone can operate reliably within the time frame” ■ What are the methods for anyone to safely process sheet metal while maintaining quality in a short time? *For more details, please refer to the PDF document or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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Introducing a video that shows the automatic processing of long door frame sheet metal in 30 seconds.

Introducing a video that shows the automatic processing of long door frame sheet metal in 30 seconds.

A video showcasing the automated processing for those considering an update to their press brake!

Processing long sheets of metal is challenging, and it requires the expertise of skilled workers to process them using a press brake. In recent years, many metalworking companies have automated the processing of such long items, stabilizing quality through automation and enabling continuous bending operations without relying on skilled workers. In our column, we have released a video showing the automatic processing of long door frame metal sheets in 30 seconds for those who have never used a panel bender, those considering a panel bender but unsure about it, and those contemplating updating their press brakes. *For more details, please refer to the PDF materials or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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[Case Study] Increasing In-House Production Ratio

[Case Study] Increasing In-House Production Ratio

Reviewing the production process for multi-product manufacturing! Introduction of a case where the in-house production ratio was increased.

The dependence on partner companies has become very high, making it extremely difficult to control both prices and delivery times. Regarding production, we considered an automated line that does not impose a human burden. Since it is necessary to accommodate MTO (Make to Order), MTS (Make to Stock), and ATO (Assemble to Order) production depending on the product type, we selected manufacturers and machines based on the condition that they can handle any of these production methods, and introduced a "panel bender." After the introduction, the work in progress (WIP) significantly decreased, allowing for more effective use of the factory, and the production flow within the factory became more efficient. Additionally, the elimination of disassembly work led to a reduction in personnel and the absence of issues such as scratches on the products from disassembly. [Case Overview] - Industry: Housing products manufacturer - Product Shape: BOX shape - Plate Thickness: 0.6t to 1.2t - Material: SUS, SECC, SPCC *For more details, please refer to the related link page or feel free to contact us.

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[Case Study] Achieving Reduction in Processing Costs and Man-Hours

[Case Study] Achieving Reduction in Processing Costs and Man-Hours

Introduction of a case where design changes and the introduction of a panel bender achieved a reduction in processing costs and man-hours!

The sheet metal division of major building materials manufacturer Company A was considering outsourcing the bending processing of sandwich panels, which is particularly labor-intensive. However, since Company A was in the process of promoting in-house production across the company, this consideration was put on hold. Therefore, our company proposed a design change for the relevant product. The proposed change in bending shape involved the design department and went through sample creation and strength verification before being commercialized. For mass production, a "panel bender" was introduced to start the process. The product using the targeted sandwich panels was able to reduce the number of bolts used from a total of 83 per product to 8. This results in a reduction of 75 bolts per product. Since this product is shipped at a rate of 22,000 units per year, this means a total annual reduction of 1.65 million bolts. [Case Overview] - Industry: Sheet metal processing - Product Shape: Panel shape - Plate Thickness: Mainly soft steel under 1.0mm - Production Volume: 100 units per lot - Concern: Low gross profit *For more details, please refer to the related link page or feel free to contact us.

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"Fully automatic mold exchange" bending machine panel bender 'EP Series'

"Fully automatic mold exchange" bending machine panel bender 'EP Series'

Support for deep bending and R-shaped processing - Fully automatic panel bender for material handling.

Panel bending processing involves heavy labor, including material handling of large sheets, setup work for molds to process products of varying parametric sizes, and overhead tasks during bending operations. The panel bender "EP Series" frees you from the heavy labor of bending operations through automatic mold changes and automatic bending processing using a wiping bend method. Additionally, the dedicated program creation software "EP-CAM" allows for program creation using 3D product data created with AP100. 【Features】 ■ Fast automatic material handling on the brush table ■ No need for flipping materials or overhead tasks during bending ■ "EP-CAM" enables program creation using 3D product data created with AP100 ■ Capable of handling complex shapes, including closing shapes (including R bends) *For more details, please refer to the catalog or feel free to contact us.

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A comprehensive catalog where you can choose "sheet metal processing systems" by application [*Currently available for free*].

A comprehensive catalog where you can choose "sheet metal processing systems" by application [*Currently available for free*].

We propose production cost reduction and know-how for reducing the number of parts by specialized manufacturers! We provide consistent support from design to after-sales service in-house!

This is a catalog featuring a sheet metal processing system that aims for safety and stability while achieving groundbreaking improvements in production efficiency, allowing it to thrive globally. We offer a variety of sheet metal processing systems, including the "P2lean Hybrid Compact Panel Bender," which excels in prototyping without the need for special models. Our Technical Center is equipped to implement Salvagnini's unique process reforms, such as reducing production costs and minimizing the number of parts. *We are currently offering a comprehensive catalog that allows you to choose "sheet metal processing systems" based on application for free!! 【Features】 ■ Consistent support from design to manufacturing, sales, and after-sales service in-house. ■ The Technical Center located at our Osaka headquarters displays over 100 types of processing samples at all times. ■ All essential technologies, including software, are developed in-house. The open interface allows for linking with equipment from other companies. *For more details, please contact us or download the catalog to view it.

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[Case Study of Panel Bender Implementation] A case where operator efficiency doubled.

[Case Study of Panel Bender Implementation] A case where operator efficiency doubled.

No need for special molds with a squeezing shape! Introducing a case where operator efficiency has doubled.

We undertake sheet metal processing and use special molds to process special shapes (embossing) with a press brake. However, we faced challenges with unstable quality and variations, as there were limited operators capable of performing sheet metal processing. To address this, we introduced a "panel bender" that eliminates the need for special shape processing. After the introduction, the processing time per unit was reduced to less than half, improving the efficiency of sheet metal processing. As a result, a process that previously required two operators can now be handled by one, allowing us to increase factory efficiency even amid a labor shortage. 【Case Overview】 ■ Area: Kansai region ■ Processed Product: Enclosures ■ Lot Size: 100-200 units/lot ■ Issue: Countermeasures for the shortage of craftsmen for embossing shapes *For more details, please refer to the PDF document or feel free to contact us.

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[Panel Bender Introduction Case] A case where productivity was increased by approximately 2 times.

[Panel Bender Introduction Case] A case where productivity was increased by approximately 2 times.

Automating the bending of heavy materials and utilizing limited space! A case study that doubled productivity.

We are a sheet metal processing manufacturer that produces enclosures, doors, panels, and other components for distribution boards, and we were considering ways to reduce the burden on workers while increasing productivity. By utilizing a panel bender, we effectively utilized factory space and proposed a production line that integrates blanking equipment and the panel bender for efficient, space-saving production. After implementation, the process was automated from blanking to bending with the panel bender, significantly reducing the burden on workers. 【Case Overview】 ■ Area: Chubu region ■ Processed Product: Distribution boards ■ Lot Size: 1 to 5 units/lot ■ Material Thickness: SPHC-P t1.6, 2.3, 3.2; SUS t1.5, t2.0 ■ Concern: We want to reduce the burden on workers handling heavy bending tasks. *For more details, please refer to the PDF document or feel free to contact us.

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Sheet Metal Bending Machine: Panel Bender VS Press Brake *Materials Available

Sheet Metal Bending Machine: Panel Bender VS Press Brake *Materials Available

A thorough comparison of the differences between panel benders and press brakes, which are active in sheet metal bending processing!

The press brake and panel bender are machines that excel in sheet metal bending processing. We will thoroughly compare their respective features and advantages. <Advantages of Press Brakes> ■ Easy to introduce price range ■ Few processing limitations ■ Space-saving installation <Advantages of Panel Benders> ■ Increased productivity ■ Processing accuracy and repeatability not affected by operator skill level ■ Elimination of die setup ■ Realization of various bending shapes ■ Labor-saving *For more details, please check "PanelBender.com" https://panelbender.salvagnini.co.jp/introduction/ Additionally, Salvagnini also offers the 'FlexCell,' which allows for the most efficient operation of both press brakes and panel benders.

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